Twisted Choppers Ground Pounder Exhaust Header For 1986-2022 Harley-Davidson Sportster

3 reviews|2 answered questions

Price range: $399.95 through $734.95

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Heat Wraps

Great for a custom look and added heat protection
***WE ONLY WRAP BLACK OR CHROME, NOT UNCOATED***

None Black Titanium +$95.00 Titanium +$95.00 Black(Gray color) +$95.00 Tan +$95.00
Usually Ships Within 1 - 5 Weeks
SKU: TC-1204 Brand: Twisted Choppers

Twisted Choppers Ground Pounder Exhaust Header For 1986-2022 Harley-Davidson Sportster

Low, planted, and all business. The Ground Pounder channels both Sportster cylinders into a single collector that hugs the frame and commands the road โ€” a forward control build’s best friend, delivering a raw, focused exhaust presence that earns every mile.

Key Features
  • 2-into-1 exhaust header configuration purpose-built for Harley-Davidson Sportster Evolution platforms
  • Designed for use with forward controls โ€” will not clear mid-mounted foot controls
  • Fits all 1986โ€“2022 Harley-Davidson Sportster XL883, XL1100, and XL1200 Evolution models
  • Compatible with Buell Cyclone, Lightning, Thunderbolt, and XB models โ€” will not clear Buell tube frames
  • Compatible with custom motorcycles equipped with a Sportster Evolution engine
  • Three finish options: Uncoated, Black, and Chrome
  • Available with or without baffles โ€” baffles are non-removable once installed
  • 18mm oxygen sensor bungs on all 2007โ€“2022 EFI models
  • 18mm to 12mm O2 sensor adapter bushings included on 2014โ€“2022 models
  • Includes lower mount with all necessary mounting hardware
  • Made in the USA
Technical Specifications
  • Configuration: 2-into-1
  • Material: Mild steel
  • Finish Options: Uncoated (raw mild steel โ€” will rust without protective treatment), Black, Chrome
  • Baffle Options: With Baffles or No Baffles โ€” baffles are non-removable
  • Foot Control Compatibility: Forward controls only โ€” not compatible with mid-mounted foot controls
  • Engine Compatibility: Harley-Davidson Sportster Evolution โ€” XL883, XL1100 (1986โ€“1988), XL1200
  • O2 Sensor Bungs: 18mm โ€” present on 2007โ€“2022 XL Sportster models
  • O2 Adapter Bushings: 18mm to 12mm โ€” included on 2014โ€“2022 XL Sportster models
  • Hardware Included: Lower mount with hardware
  • Not Included: Exhaust flanges, gaskets
  • Country of Origin: USA
Fitment Notes
  • Forward Controls Only: This header will not clear mid-mounted foot controls. It is designed exclusively for forward control configurations.
  • Buell Compatibility: Fits Buell Cyclone, Lightning, Thunderbolt, and XB models. Will not clear Buell tube frames โ€” verify your frame type before ordering.
  • Will not fit 2021+ Sportster S (RH1250) or any liquid-cooled Sportster platform
  • Flanges and gaskets are not included โ€” reuse your existing flanges or purchase an exhaust flange kit with new gaskets and hardware separately
  • May not clear all aftermarket air cleaner configurations โ€” verify clearance before ordering
  • Baffles are not removable once installed
  • Black finish adds approximately 1 week to processing time; Chrome finish adds approximately 5 weeks
  • Review the Fitment tab for a complete year-by-year and model-by-model breakdown
Fitment
This header fits 1986โ€“2022 Harley-Davidson Sportster XL Evolution models. Designed for forward controls only. Select your variant based on the year range and O2 sensor configuration.
1986โ€“2003 XL Sportster โ€” No O2 Sensor Bungs (Pre-Rubber Mount Frame)
Year Range Engine
1986โ€“2003 XL883 / XL1100 (1986โ€“1988) / XL1200
2004โ€“2006 XL Sportster โ€” No O2 Sensor Bungs (Rubber Mount Frame)
Year Range Engine
2004โ€“2006 XL883 / XL1200
2007โ€“2013 XL Sportster โ€” 18mm O2 Sensor Bungs
Year Range Engine
2007โ€“2013 XL883 / XL1200
2014โ€“2022 XL Sportster โ€” 18mm O2 Sensor Bungs + 12mm Adapter Bushings
Year Range Engine
2014โ€“2022 XL883 / XL1200
Weight N/A
Dimensions N/A
Model

1986-2003 XL Sportster, 2004-2006 XL Sportster, 2007-2013 XL Sportster, 2014-2022 XL Sportster

Color/Finish

, ,

Baffles

No Baffles, With Baffles

5.0
Based on 3 reviews
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  1. Jayson Gilson

    I love the exhaust, fitment was a little difficult at first but ended up seating good and sounds great. When I got my exhaust the end port flange was a little dinged but that is on UPS, not TC. Overall build quality was fantastic.

    Image #1 from Jayson Gilson
    Image #2 from Jayson Gilson
    Image #3 from Jayson Gilson
    (0) (0)
  2. Kelly K.

    Amazing exhaust header!

    Video #1 from Kelly K.
    (0) (2)
  3. Spencer Reinhart

    Product looks awesome

    (0) (0)
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Q & A

Ask a question
Does this come with hardware and gaskets? Justin Safran asked on August 5, 2024

Gaskets and flanges are not included. Some models require a lower mount and that is included.

Joe Skinner answered on August 5, 2024 store manager
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I have a 2008 sportster 1200 xl custom. I have an arlen ness 15 spoke air intake part #18-995. Will the ground pounder exhaust fit with this type of intake? Tim Stipanovic asked on February 8, 2023

Yes, it will fit with this air cleaner.

Twisted Choppers answered on February 9, 2023 Verified Buyer
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