Twisted Choppers Bearing Support Slash Cut Exhaust Header for 1986-2022 Harley-Davidson Sportster

Part #:TC-1203
1 review

Price range: $359.95 through $599.95

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Wide tire-compatible Slash Cut exhaust header for 1986-2022 Harley-Davidson Sportster, built with outboard bearing supports to clear wide tire kits requiring relocated sprockets.

  • ShippingFree over $99
  • Sales tax0% outside SD
  • Usually ships1 to 7 weeks

This exhaust is for custom use with outer bearing support for wide tire kits and does not come with a lower mounting bracket. By selecting “Yes” you understand this is not for stock motorcycles and you must fabricate your own lower mount for proper installation.

Heat Wraps

Great for a custom look and added heat protection
***WE ONLY WRAP BLACK OR CHROME, NOT UNCOATED***

None Black Titanium +$95.00 Titanium +$95.00 Black(Gray color) +$95.00 Tan +$95.00
(605) 498-0105 M–F | 9:00–4:30 CST90-Day ReturnsExpedited & international shippingBuilt in Sioux Falls, SD USA

Twisted Choppers Bearing Support Slash Cut Exhaust Header For 1986-2022 Harley-Davidson Sportster

Built tight, built right, with a classic edge. The Bearing Support Slash Cut delivers the clean, angled tip profile of a 2-into-2 header engineered specifically to clear and sit just in front of an outboard bearing support, giving wide-tired custom Sportster builders a purposeful exhaust solution that fits the way their bike was built to look.

Key Features

  • Custom use only, designed exclusively for Sportster builds equipped with an outboard bearing support for wide tire kits
  • 2-into-2 exhaust header with slash cut tip profile engineered to clear and sit just in front of an outboard bearing support
  • Designed for use with forward controls, will not clear mid-mounted foot controls
  • Fits all 1986-2022 Harley-Davidson Sportster XL883, XL1100, and XL1200 Evolution models
  • Compatible with Buell Cyclone, Lightning, Thunderbolt, and XB models, will not clear Buell tube frames
  • Compatible with custom motorcycles equipped with a Sportster Evolution engine
  • Three finish options: Uncoated, Black, and Chrome
  • Available with or without baffles, baffles are non-removable once installed
  • 18mm oxygen sensor bungs on all 2007-2022 EFI models
  • 18mm to 12mm O2 sensor adapter bushings included on 2014-2022 models
  • Made in the USA

Technical Specifications

Configuration
2-into-2 (Slash Cut tip profile)
Application
Custom use only, requires outboard bearing support for wide tire kit
Material
Mild steel
Finish Options
Uncoated (raw mild steel, will rust without protective treatment), Black, Chrome
Baffle Options
With Baffles or No Baffles, baffles are non-removable
Foot Control Compatibility
Forward controls only, not compatible with mid-mounted foot controls
Engine Compatibility
Harley-Davidson Sportster Evolution: XL883, XL1100 (1986-1988), XL1200
O2 Sensor Bungs
18mm, present on 2007-2022 XL Sportster models
O2 Adapter Bushings
18mm to 12mm, included on 2014-2022 XL Sportster models
Hardware Included
None, mounting bracket is not included and must be sourced or fabricated separately
Not Included
Mounting bracket, exhaust flanges, gaskets
Country of Origin
USA

Fitment Notes

  • Custom Use Only: This header requires an outboard bearing support for a wide tire kit. It will not fit a stock Sportster frame without this modification. Do not order for stock configurations.
  • Mounting Bracket Not Included: This header does not include a mounting bracket. The buyer is responsible for sourcing or fabricating a suitable bracket for their custom build.
  • Forward Controls Only: This header will not clear mid-mounted foot controls. It is designed exclusively for forward control configurations.
  • Buell Compatibility: Fits Buell Cyclone, Lightning, Thunderbolt, and XB models. Will not clear Buell tube frames, verify your frame type before ordering.
  • Will not fit 2021+ Sportster S (RH1250) or any liquid-cooled Sportster platform
  • Flanges and gaskets are not included, reuse your existing flanges or purchase an exhaust flange kit with new gaskets and hardware separately
  • May not clear all aftermarket air cleaner configurations, verify clearance before ordering
  • Baffles are not removable once installed
  • Black finish adds approximately 1 week to processing time; Chrome finish adds approximately 5 weeks
  • Review the Fitment tab for a complete year-by-year and model-by-model breakdown

Fitment

This header fits 1986-2022 Harley-Davidson Sportster XL Evolution models equipped with an outboard bearing support for a wide tire kit. For custom use only. Select your variant based on the year range and O2 sensor configuration.
1986-2003 XL Sportster - No O2 Sensor Bungs (Pre-Rubber Mount Frame)
Year Range Engine
1986-2003 XL883 / XL1100 (1986-1988) / XL1200
2004-2006 XL Sportster - No O2 Sensor Bungs (Rubber Mount Frame)
Year Range Engine
2004-2006 XL883 / XL1200
2007-2013 XL Sportster - 18mm O2 Sensor Bungs
Year Range Engine
2007-2013 XL883 / XL1200
2014-2022 XL Sportster - 18mm O2 Sensor Bungs + 12mm Adapter Bushings
Year Range Engine
2014-2022 XL883 / XL1200
Weight N/A
Dimensions N/A
Model

1986-2003 XL Sportster, 2004-2006 XL Sportster, 2007-2013 XL Sportster, 2014-2022 XL Sportster

Color/Finish

, ,

Baffles

No Baffles, With Baffles

5.0
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  1. Darren C. –

    My pipes are perfect, fits good and looks better.

    Image #1 from Darren C.
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