Twisted Choppers Straight Seat Weld-On Hardtail for 1982-2003 Harley-Davidson Sportster

Part #:TC-550
3 reviews

Price range: $649.95 through $689.95

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A straight-seat weld-on hardtail for 1982-2003 Harley-Davidson Sportster XL frames: CNC machined and TIG-welded in the USA, available in four configurations by rear wheel size and axle diameter; axle included.

  • ShippingFree over $99
  • Sales tax0% outside SD
  • Usually ships3 to 4 weeks

Send us your frame and we will do the cutting/welding so it’s ready to assemble when you receive it.

(605) 498-0105 M–F | 9:00–4:30 CST90-Day ReturnsExpedited & international shippingBuilt in Sioux Falls, SD USA

Twisted Choppers Straight Seat Weld-On Hardtail for 1982-2003 Harley-Davidson Sportster

Twisted Choppers Straight Seat Weld-On Hardtails give XL Sportster owners a clean path to a rigid chopper stance without the alignment headaches that follow most hardtail conversions. The unique Tri-Bend seat section eliminates critical alignment issues, every component is CNC-machined, bent, laser-cut, and TIG-welded in the USA for a result that fits right the first time.

Key Features

  • Unique Tri-Bend seat section uses a single tube from backbone to axle, eliminates critical alignment points found on competing designs
  • All components CNC machined, bent, and laser-cut for precision fit
  • Professionally fabricated and TIG-welded for superior strength and accuracy
  • Accepts chain drive or belt drive (139-tooth belt with stock pulleys)
  • Axle included; instructions included or send frame for professional Twisted Choppers installation
  • Available in four configurations by rear wheel size and axle diameter
  • Made 100% in the USA

Technical Specifications

Ride height
4-3/4 inches
Rear stretch
3-3/4 inches
Seat height
22 inches at rest / 26-3/4 inches at ride height
Rear width (I.D.): Stock 150mm
9 inches
Rear width (I.D.), 200mm
11 inches
Rear width (I.D.), 250mm
13.5 inches
Drive compatibility
Chain drive or belt drive (139-tooth belt with stock pulleys)
Axle sizes available
3/4 inch, 1 inch
Construction
CNC-machined, laser-cut, TIG-welded mild steel
Origin
Made in USA

Fitment Notes

  • Fits 1982-2003 Harley-Davidson Sportster XL frames only
  • Requires a shortened kickstand after installation
  • Instructions included; or contact Twisted Choppers to send your frame for professional installation
  • Select rear wheel size (Stock 150mm, 200mm, or 250mm) and axle size (3/4-inch or 1-inch) by SKU before ordering
  • Review the Fitment tab for complete dimensional compatibility details

Dimensional Options

Select the correct configuration by rear wheel clearance and axle diameter - all options fit 1982-2003 Harley-Davidson Sportster XL frames.
Wheel SizeAxleRear Width (I.D.)
Stock 150mm3/4 inch9 inches
200mm3/4 inch11 inches
200mm1 inch11 inches
250mm1 inch13.5 inches
Weight N/A
Dimensions N/A
Wheel Size

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Axle Size

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5.0
Based on 3 reviews
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  1. Tony D. –

    Everything fits perfectly! Super easy to install. Nothing like that Led Sled crap!

  2. Don fisher –

    Everything spot on match went together like glue awsome buying another to build

    Image #1 from Don fisher
    Image #2 from Don fisher
    Image #3 from Don fisher
  3. Don F. –

    Excellent price and shipping

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