Twisted Choppers Slash Cut Exhaust Header for 1986-2022 Harley-Davidson Sportster

Part #:TC-1201
1 review|2 answered questions

Price range: $389.95 through $699.95

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USA-made 2-into-2 Slash Cut exhaust header for 1986-2022 Harley-Davidson Sportster with forward controls only, optional baffles available for street or track use.

  • ShippingFree over $99
  • Sales tax0% outside SD
  • Usually ships1 to 7 weeks
Heat Wraps

Great for a custom look and added heat protection
***WE ONLY WRAP BLACK OR CHROME, NOT UNCOATED***

None Black Titanium +$95.00 Titanium +$95.00 Black(Gray color) +$95.00 Tan +$95.00
(605) 498-0105 M–F | 9:00–4:30 CST90-Day ReturnsExpedited & international shippingBuilt in Sioux Falls, SD USA

Twisted Choppers Slash Cut Exhaust Header For 1986-2022 Harley-Davidson Sportster

Clean lines, classic attitude, on two pipes. The Slash Cut brings the timeless angled tip profile of a 2-into-2 header to the Sportster platform, built for forward control riders who want a sharp, purposeful exhaust look that stays true to the XL’s stripped-down character.

Key Features

  • 2-into-2 exhaust header with slash cut tip profile, purpose-built for Harley-Davidson Sportster Evolution platforms
  • Designed for use with forward controls, will not clear mid-mounted foot controls
  • Fits all 1986-2022 Harley-Davidson Sportster XL883, XL1100, and XL1200 Evolution models
  • Compatible with Buell Cyclone, Lightning, Thunderbolt, and XB models, will not clear Buell tube frames
  • Compatible with custom motorcycles equipped with a Sportster Evolution engine
  • Three finish options: Uncoated, Black, and Chrome
  • Available with or without baffles, baffles are non-removable once installed
  • 18mm oxygen sensor bungs on all 2007-2022 EFI models
  • 18mm to 12mm O2 sensor adapter bushings included on 2014-2022 models
  • Includes lower mount with all necessary mounting hardware
  • Made in the USA

Technical Specifications

Configuration
2-into-2 (Slash Cut tip profile)
Material
Mild steel
Finish Options
Uncoated (raw mild steel, will rust without protective treatment), Black, Chrome
Baffle Options
With Baffles or No Baffles, baffles are non-removable
Foot Control Compatibility
Forward controls only, not compatible with mid-mounted foot controls
Engine Compatibility
Harley-Davidson Sportster Evolution: XL883, XL1100 (1986-1988), XL1200
O2 Sensor Bungs
18mm, present on 2007-2022 XL Sportster models
O2 Adapter Bushings
18mm to 12mm, included on 2014-2022 XL Sportster models
Hardware Included
Lower mount with hardware
Not Included
Exhaust flanges, gaskets
Country of Origin
USA

Fitment Notes

  • Forward Controls Only: This header will not clear mid-mounted foot controls. It is designed exclusively for forward control configurations. For a slash cut header that clears mid controls, see the Twisted Choppers Midset Slash Cut (TC-1208).
  • Buell Compatibility: Fits Buell Cyclone, Lightning, Thunderbolt, and XB models. Will not clear Buell tube frames, verify your frame type before ordering.
  • Will not fit 2021+ Sportster S (RH1250) or any liquid-cooled Sportster platform
  • Flanges and gaskets are not included, reuse your existing flanges or purchase an exhaust flange kit with new gaskets and hardware separately
  • May not clear all aftermarket air cleaner configurations, verify clearance before ordering
  • Baffles are not removable once installed
  • Black finish adds approximately 1 week to processing time; Chrome finish adds approximately 5 weeks
  • Review the Fitment tab for a complete year-by-year and model-by-model breakdown

Fitment

This header fits 1986-2022 Harley-Davidson Sportster XL Evolution models. Designed for forward controls only. Select your variant based on the year range and O2 sensor configuration.
1986-2003 XL Sportster - No O2 Sensor Bungs (Pre-Rubber Mount Frame)
Year Range Engine
1986-2003 XL883 / XL1100 (1986-1988) / XL1200
2004-2006 XL Sportster - No O2 Sensor Bungs (Rubber Mount Frame)
Year Range Engine
2004-2006 XL883 / XL1200
2007-2013 XL Sportster - 18mm O2 Sensor Bungs
Year Range Engine
2007-2013 XL883 / XL1200
2014-2022 XL Sportster - 18mm O2 Sensor Bungs + 12mm Adapter Bushings
Year Range Engine
2014-2022 XL883 / XL1200
Weight N/A
Dimensions N/A
Model

1986-2003 XL Sportster, 2004-2006 XL Sportster, 2007-2013 XL Sportster, 2014-2022 XL Sportster

Color/Finish

, ,

Baffles

No Baffles, With Baffles

5.0
Based on 1 review
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  1. David D. –

    Fits great. Bolted right up.

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Twisted Choppers Slash Cut Exhaust Header for 1986-2022 Harley-Davidson Sportster Twisted Choppers Slash Cut Exhaust Header for 1986-2022 Harley-Davidson Sportster
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Can you please provide details for the baffles you offer for these slash cut sportster pipes? Andrew Larson asked on August 26, 2023

These are welded in place and will moderately reduce the sound and offer some anti reversion or back-pressure as some may call it.

Twisted Choppers answered on August 28, 2023 store manager
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Would this fit my 2002 Harley Davidson Sportster 1200XL Custom? Sam asked on June 1, 2023

Yes, these fit all Sportster XL models from 1986-Up.

Twisted Choppers answered on June 2, 2023 store manager
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