Twisted Choppers Slash Cut Exhaust Header For 1986-2022 Harley-Davidson Sportster

Twisted Choppers Slash Cut Exhaust Header For 1986-2022 Harley-Davidson Sportster

Clean lines, classic attitude — on two pipes. The Slash Cut brings the timeless angled tip profile of a 2-into-2 header to the Sportster platform, built for forward control riders who want a sharp, purposeful exhaust look that stays true to the XL’s stripped-down character.

Key Features

• 2-into-2 exhaust header with slash cut tip profile, purpose-built for Harley-Davidson Sportster Evolution platforms
• Designed for use with forward controls — will not clear mid-mounted foot controls
• Fits all 1986–2022 Harley-Davidson Sportster XL883, XL1100, and XL1200 Evolution models
• Compatible with Buell Cyclone, Lightning, Thunderbolt, and XB models — will not clear Buell tube frames
• Compatible with custom motorcycles equipped with a Sportster Evolution engine
• Three finish options: Uncoated, Black, and Chrome
• Available with or without baffles — baffles are non-removable once installed
• 18mm oxygen sensor bungs on all 2007–2022 EFI models
• 18mm to 12mm O2 sensor adapter bushings included on 2014–2022 models
• Includes lower mount with all necessary mounting hardware
• Made in the USA

Technical Specifications

• Configuration: 2-into-2 (Slash Cut tip profile)
• Material: Mild steel
• Finish Options: Uncoated (raw mild steel — will rust without protective treatment), Black, Chrome
• Baffle Options: With Baffles or No Baffles — baffles are non-removable
• Foot Control Compatibility: Forward controls only — not compatible with mid-mounted foot controls
• Engine Compatibility: Harley-Davidson Sportster Evolution — XL883, XL1100 (1986–1988), XL1200
• O2 Sensor Bungs: 18mm — present on 2007–2022 XL Sportster models
• O2 Adapter Bushings: 18mm to 12mm — included on 2014–2022 XL Sportster models
• Hardware Included: Lower mount with hardware
• Not Included: Exhaust flanges, gaskets
• Country of Origin: USA

Fitment Notes

• Forward Controls Only: This header will not clear mid-mounted foot controls. It is designed exclusively for forward control configurations. For a slash cut header that clears mid controls, see the Twisted Choppers Midset Slash Cut (TC-1208).
• Buell Compatibility: Fits Buell Cyclone, Lightning, Thunderbolt, and XB models. Will not clear Buell tube frames — verify your frame type before ordering.
• Will not fit 2021+ Sportster S (RH1250) or any liquid-cooled Sportster platform
• Flanges and gaskets are not included — reuse your existing flanges or purchase an exhaust flange kit with new gaskets and hardware separately
• May not clear all aftermarket air cleaner configurations — verify clearance before ordering
• Baffles are not removable once installed
• Black finish adds approximately 1 week to processing time; Chrome finish adds approximately 5 weeks
• Review the Fitment tab for a complete year-by-year and model-by-model breakdown