Twisted Choppers Midset Slash Cut Exhaust Header for 1986-2022 Harley-Davidson Sportster

Part #:TC-1208
4 reviews|3 answered questions

Price range: $389.95 through $699.95

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USA-made 2-into-2 Midset Slash Cut exhaust for 1986-2022 Harley-Davidson Sportster clears both mid and forward controls, optional baffles available separately.

  • ShippingFree over $99
  • Sales tax0% outside SD
  • Usually ships1 to 7 weeks
Heat Wraps

Great for a custom look and added heat protection
***WE ONLY WRAP BLACK OR CHROME, NOT UNCOATED***

None Black Titanium +$95.00 Titanium +$95.00 Black(Gray color) +$95.00 Tan +$95.00
(605) 498-0105 M–F | 9:00–4:30 CST90-Day ReturnsExpedited & international shippingBuilt in Sioux Falls, SD USA

Twisted Choppers Midset Slash Cut Exhaust Header For 1986-2022 Harley-Davidson Sportster

Two pipes, two tips, one clean statement. The Midset Slash Cut brings the classic angled tip profile of a 2-into-2 design to the Sportster platform, built to work with mid and forward control riders who want a sharp, symmetrical exhaust look without giving up an inch of control clearance.

Key Features

  • 2-into-2 exhaust header with slash cut tip profile, purpose-built for Harley-Davidson Sportster Evolution platforms
  • Designed to clear both mid-mounted foot controls and forward controls
  • Fits all 1986-2022 Harley-Davidson Sportster XL883, XL1100, and XL1200 Evolution models
  • Compatible with Buell Cyclone, Lightning, Thunderbolt, and XB models, will not clear Buell tube frames
  • Compatible with custom motorcycles equipped with a Sportster Evolution engine
  • Three finish options: Uncoated, Black, and Chrome
  • Available with or without baffles, baffles are non-removable once installed
  • 18mm oxygen sensor bungs on all 2007-2022 EFI models
  • 18mm to 12mm O2 sensor adapter bushings included on 2014-2022 models
  • Includes lower mount with all necessary mounting hardware
  • Made in the USA

Technical Specifications

Configuration
2-into-2 (Slash Cut tip profile)
Material
Mild steel
Finish Options
Uncoated (raw mild steel, will rust without protective treatment), Black, Chrome
Baffle Options
With Baffles or No Baffles, baffles are non-removable
Foot Control Compatibility
Mid-mounted and forward controls
Engine Compatibility
Harley-Davidson Sportster Evolution: XL883, XL1100 (1986-1988), XL1200
O2 Sensor Bungs
18mm, present on 2007-2022 XL Sportster models
O2 Adapter Bushings
18mm to 12mm, included on 2014-2022 XL Sportster models
Hardware Included
Lower mount with hardware
Not Included
Exhaust flanges, gaskets
Country of Origin
USA

Fitment Notes

  • Buell Compatibility: Fits Buell Cyclone, Lightning, Thunderbolt, and XB models. Will not clear Buell tube frames, verify your frame type before ordering.
  • Will not fit 2021+ Sportster S (RH1250) or any liquid-cooled Sportster platform
  • Flanges and gaskets are not included, reuse your existing flanges or purchase an exhaust flange kit with new gaskets and hardware separately
  • May not clear all aftermarket air cleaner configurations, verify clearance before ordering
  • Baffles are not removable once installed
  • Black finish adds approximately 1 week to processing time; Chrome finish adds approximately 5 weeks
  • Review the Fitment tab for a complete year-by-year and model-by-model breakdown

Fitment

This header fits 1986-2022 Harley-Davidson Sportster XL Evolution models. Select your variant based on the year range and O2 sensor configuration.
1986-2003 XL Sportster - No O2 Sensor Bungs (Pre-Rubber Mount Frame)
Year Range Engine
1986-2003 XL883 / XL1100 (1986-1988) / XL1200
2004-2006 XL Sportster - No O2 Sensor Bungs (Rubber Mount Frame)
Year Range Engine
2004-2006 XL883 / XL1200
2007-2013 XL Sportster - 18mm O2 Sensor Bungs
Year Range Engine
2007-2013 XL883 / XL1200
2014-2022 XL Sportster - 18mm O2 Sensor Bungs + 12mm Adapter Bushings
Year Range Engine
2014-2022 XL883 / XL1200
Weight N/A
Dimensions N/A
Model

1986-2003 XL Sportster, 2004-2006 XL Sportster, 2007-2013 XL Sportster, 2014-2022 XL Sportster

Color/Finish

, ,

Baffles

No Baffles, With Baffles

5.0
Based on 4 reviews
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  1. Tony D. –

    Love this exhaust! Finally found something cool that fits my mid controls!

  2. Gerald P. –

    Great fitment great sound worth every dollar.

  3. Jonathan Hatt –

    Look and sound better than I ever could have imagined.

    Image #1 from Jonathan Hatt
    Video #1 from Jonathan Hatt
  4. Ryder –

    They fit perfect on my 2004 Buell XB12R Firebolt motor that’s being used in a Harley frame

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Q & A

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Twisted Choppers Midset Slash Cut Exhaust Header for 1986-2022 Harley-Davidson Sportster Twisted Choppers Midset Slash Cut Exhaust Header for 1986-2022 Harley-Davidson Sportster
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Will this fit a 2020 iron 883? Thanks Milo asked on October 13, 2024

Yes, all Sportster models from 1986-2022.

Twisted Choppers answered on October 14, 2024 store manager
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Can you provide more details on Air Cleaner fitment? Based on the image it appears there's an inch of clearance. Cody Bishop asked on March 12, 2024

That's correct, there is about an inch of clearance between the stock air cleaner. Nearly every air cleaner will fit this exhaust.

Twisted Choppers answered on March 13, 2024 store manager
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Are the baffles removable? Karan asked on June 10, 2023

The baffles are not removable.

Twisted Choppers answered on June 12, 2023 store manager
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